Friday, 26 April, 2024
HomeCoronavirusBest material for homemade face masks may be a combination of two...

Best material for homemade face masks may be a combination of two fabrics

In the wake of the COVID-19 pandemic, the US Centres for Disease Control and Prevention recommends that people wear masks in public. Because N95 and surgical masks are scarce and should be reserved for health care workers, many people are making their own coverings. Now, researchers report that a combination of cotton with natural silk or chiffon can effectively filter out aerosol particles – if the fit is good.

SARS-CoV-2, the new coronavirus that causes COVID-19, is thought to spread mainly through respiratory droplets when an infected person coughs, sneezes, speaks or breathes. These droplets form in a wide range of sizes, but the tiniest ones, called aerosols, can easily slip through the openings between certain cloth fibres, leading some people to question whether cloth masks can actually help prevent disease. Therefore, Supratik Guha at the University of Chicago and colleagues wanted to study the ability of common fabrics, alone or in combination, to filter out aerosols similar in size to respiratory droplets.

The researchers used an aerosol mixing chamber to produce particles ranging from 10 nm to 6 μm in diameter. A fan blew the aerosol across various cloth samples at an airflow rate corresponding to a person's respiration at rest, and the team measured the number and size of particles in air before and after passing through the fabric. One layer of a tightly woven cotton sheet combined with two layers of polyester-spandex chiffon – sheer fabric often used in evening gowns – filtered out the most aerosol particles (80-99%, depending on particle size), with performance close to that of an N95 mask material.

Substituting the chiffon with natural silk or flannel, or simply using a cotton quilt with cotton-polyester batting, produced similar results. The researchers point out that tightly woven fabrics, such as cotton, can act as a mechanical barrier to particles, whereas fabrics that hold a static charge, like certain types of chiffon and natural silk, serve as an electrostatic barrier. However, a 1% gap reduced the filtering efficiency of all masks by half or more, emphasizing the importance of a properly fitted mask.

The authors acknowledge use of the US Department of Energy's Centre for Nanoscale Materials user facility at Argonne National Laboratory and funding from the US Department of Defence's Vannevar Bush Fellowship.

Abstract
The emergence of a pandemic affecting the respiratory system can result in a significant demand for face masks. This includes the use of cloth masks by large sections of the public, as can be seen during the current global spread of COVID-19. However, there is limited knowledge available on the performance of various commonly available fabrics used in cloth masks. Importantly, there is a need to evaluate filtration efficiencies as a function of aerosol particulate sizes in the 10 nm to 10 μm range, which is particularly relevant for respiratory virus transmission. We have carried out these studies for several common fabrics including cotton, silk, chiffon, flannel, various synthetics, and their combinations.
Although the filtration efficiencies for various fabrics when a single layer was used ranged from 5 to 80% and 5 to 95% for particle sizes of <300 nm and >300 nm, respectively, the efficiencies improved when multiple layers were used and when using a specific combination of different fabrics. Filtration efficiencies of the hybrids (such as cotton–silk, cotton–chiffon, cotton–flannel) was >80% (for particles <300 nm) and >90% (for particles >300 nm). We speculate that the enhanced performance of the hybrids is likely due to the combined effect of mechanical and electrostatic-based filtration. Cotton, the most widely used material for cloth masks performs better at higher weave densities (i.e., thread count) and can make a significant difference in filtration efficiencies. Our studies also imply that gaps (as caused by an improper fit of the mask) can result in over a 60% decrease in the filtration efficiency, implying the need for future cloth mask design studies to take into account issues of “fit” and leakage, while allowing the exhaled air to vent efficiently. Overall, we find that combinations of various commonly available fabrics used in cloth masks can potentially provide significant protection against the transmission of aerosol particles.

Authors
Abhiteja Konda, Abhinav Prakash, Gregory A Moss, Michael Schmoldt, Gregory D Grant, Supratik Guha

[link url="https://www.acs.org/content/acs/en/pressroom/newsreleases/2020/april/how-effective-are-cloth-masks-against-coronavirus-video.html"]American Chemical Society video[/link]

[link url="https://pubs.acs.org/doi/10.1021/acsnano.0c03252"]ACS Nano abstract[/link]

MedicalBrief — our free weekly e-newsletter

We'd appreciate as much information as possible, however only an email address is required.